There are several sizes of hats that can be made with in a larger hat pattern. Modifying sizes can be a lot of fun. You may even find your own unique design as you are experimenting with different sizes. When making a custom hat, you will need the head size of the child/person you are making it for.
I did a recent example of different sizes in one pattern, with the Pixie Cap. The pattern shows four different stopping points, to continue on with the length of the cap. This can be done with any adult size cap when you are looking for a child/youth size or even a toddler/baby size. There may be an amount of trial and error, with fine tuning the size you want.
Hat Size Chart
Pixie Cap
What type of modifications have you made to hats and caps?
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